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  1. #1
    ff93's Avatar
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    trane chiller flow



    i would like to determine flow of the water through the chiller. I know the pressures on the incoming and outgoing sides - can i determine flow from this pressure difference? and if so, how?

    regularly get compressors locking out "low pressure control open" and "evap flow proving switch"

    am told that there is a water flow problem causing this, and i would like to confirm or deny.
    Last edited by ff93; 20-06-2007 at 03:22 AM.



  2. #2
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    Re: trane chiller flow

    I think the only option, would be a flow meter.

  3. #3
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    Re: trane chiller flow

    Hi there,

    You can estimate the chiller water flow like this :

    1- Measure water inlet and outlet temperatures. (ti , to)
    2- Measure suction and discharge pressures and from the refrigerant pressure-temperature chart find the corresponding temperatures which are evaporating and condensing temperatures (te , tc).
    3- Go to your compressor catalog and find the capacity at the operating conditions.
    4- use this formula Qe= m x Cp X TD

    Qe = compressor capacity (kW)
    m = chiller water flow in (kg/s)
    Cp = water heat capacity (4.18 kJ/kg.°K)
    TD = ti - to

    When you find the water mass flow rate in (kg/s) then you can convert it to volume flow rate (m³/s).

    Volume flow rate = mass flow rate x density

    Hope this helps.
    Cheers
    Even Einstein Asked Questions

  4. #4
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    Re: trane chiller flow

    Quote Originally Posted by ff93 View Post
    i would like to determine flow of the water through the chiller. I know the pressures on the incoming and outgoing sides - can i determine flow from this pressure difference? and if so, how?

    regularly get compressors locking out "low pressure control open" and "evap flow proving switch"

    am told that there is a water flow problem causing this, and i would like to confirm or deny.
    there must be a manual or a log book to determine pd across the evap. check your deltap to determine delta -t it is most important check stat it appears you are losing water pressure.

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    Re: trane chiller flow

    Access to information can sometimes be difficult to determine, ie design data etc.

    One easy way of determining water flow rate through a chiller would be to run it on full load and check the evap td, ie difference between inlet and outlet temps.

    The design td for most chillers is around 6 deg, ie 12deg inlet temp, and 6deg outlet temp.

    A td above 6deg = low flow rate, if its as low as it looks from your thread you should notice fairly quickly.

    A td below 6deg = highher flow rate than design.

    Also, chiller may be tripping on antifreeze if flow rate is low through the chiller.

    Good luck!!!

  6. #6
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    ff93 Guest

    Re: trane chiller flow

    thanks for the answers!

    I am not a techie, but I will try to find out / figure out according to your suggestions... i will let you know in the next day or two what I can find out.

    incidently, the thing locked out today... again.

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    Re: trane chiller flow

    Normally a valve would be installed in either inlet or outlet, where one can measure flow, for instance a TA valve or one of oventrop.

    Check with the company who did the installation and have them measure the flow over the evaporator.

    Also check and see if there's enough water/ brine in the installation and no air!

  8. #8
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    Re: trane chiller flow

    Have you checked the water filter and anti freeze concentration i normally find a clean of the filter sorts out any flow probs

  9. #9
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    Re: trane chiller flow

    Trane has published data on pressure drop vs gpm. You just need a model number for the chiller.

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