Results 1 to 8 of 8
  1. #1
    Join Date
    Dec 2010
    Location
    Greece
    Posts
    181
    Rep Power
    14

    Exclamation vibration and cracking tube



    Hello my friends..Yesterday I encounter a strange problem.
    I had to face an inverter outdoor unit that had to a specific point its tube(discharge,directly after leaving the compressor) cracked.
    After fixing the leak,I noticed that the moment the inverter motor started, the copper discharge tube was highly vibrated for a period of 30 seconds and after that period the motor worked smoothly.
    From my experience, I can understand that that was the reason of that cracking.I believe that leaving a tube to vibrate without restraining it can work better..what is your opinion?what would be the best solution so as to avoid further leaks in the future?
    Many thanks..



  2. #2
    Join Date
    Dec 2010
    Location
    ZA
    Posts
    154
    Rep Power
    16

    Re: vibration and cracking tube

    A loop or a flexible pipe section in there, space permitting.

  3. #3
    Join Date
    May 2007
    Location
    Auckland
    Age
    74
    Posts
    3,357
    Rep Power
    37

    Re: vibration and cracking tube

    Possibly a discharge muffler will reduce pulse in discharge and harmonics that is cracking tube. May be a crankcase pressure regulator to reduce volume and velocity in discharge in start pull down mode.

  4. #4
    Join Date
    Dec 2010
    Location
    Greece
    Posts
    181
    Rep Power
    14

    Re: vibration and cracking tube

    thanks for your suggestions.I tried to fix that leak by putting extra copper glue directly up to the point of leaking.I hope not to have myself back so as to re-fix an another leak possibly by an other cracking.
    the vibration is high the moment the compressor starts.However,I let it without putting an extra muffler and the like. I wonder why the design engineers didn't predict about that glitch during the construction stage..

  5. #5
    Join Date
    May 2012
    Location
    England
    Age
    59
    Posts
    1,528
    Rep Power
    36

    Re: vibration and cracking tube

    Quote Originally Posted by Greek_engineer View Post
    thanks for your suggestions.I tried to fix that leak by putting extra copper glue directly up to the point of leaking.I hope not to have myself back so as to re-fix an another leak possibly by an other cracking.
    the vibration is high the moment the compressor starts.However,I let it without putting an extra muffler and the like. I wonder why the design engineers didn't predict about that glitch during the construction stage..
    I think they would have if it was a design problem.
    I dont think it is. I think you have a problem with
    the way your compressor starts.

    Somthing is wrong if it vibrates like that on starting.

    It could be the compressor or the inverter but somthing
    is causing it to judder.

    It could even be something simple like the mounting rubbers
    on the feet of the compressor, but what ever it is, if you
    do not find the reason the discharge will break again.

    You will end up repairing the pipe again if you do not find the
    actual cause. Vibration eliminators, vibration loops will only
    mask the fact that the compressor is not starting correctly.

    Regards

    Rob

    .

  6. #6
    Join Date
    Jul 2010
    Location
    NTH.QLD Australia
    Age
    62
    Posts
    1,730
    Rep Power
    32

    Re: vibration and cracking tube

    Seems like there might be a mechanical issue with the compressor when starting up with high suction, however you say the compressor runs normally after 30 seconds or so?
    As the revolutions increase, suction pressure drops but head pressure rises. Thinking you may have a faulty discharge valve.

    When the a/c has been running continuously for 10 minutes or so on cooling cycle, measure the inlet and outlet air temperature of the indoor unit with fan speed on medium.
    Looking for 12 to 16 degrees C. (Taking into account gas type, ambient, and humidity.)
    To the optimist, the glass is half full. To the pessimist, the glass is half empty.

  7. #7
    Join Date
    Apr 2010
    Location
    Australia
    Posts
    11
    Rep Power
    0

    Re: vibration and cracking tube

    Hi, is this system an LG model? There was a design fault where the discharge tube would crack on the bend out of the compressor; one way to repair this, is to replace the elbow with an actual elbow. Do not use tube bent with benders, it has to be an elbow welded in replacement.
    cheers

  8. #8
    Join Date
    Dec 2010
    Location
    Greece
    Posts
    181
    Rep Power
    14
    As you can imagine the tube crackred again yesterday.
    I think that the only possible way to fix it is either by changing the whole tube with a new one or calling the local distribution center just to refer them from what the problem had been caused.
    The a/c is new and the customer os getting sad with them.

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •