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20-12-2010, 06:10 PM #1
Brazing copper to steel accumalator ??
Mitsibushi PU-P1.6VGAA . I was called out to this unit fault today and dignosed a couple of pinhole leaks on top of the accumalator between the factory soldered joint and the accumalator body. I have tried to braze using silver solder and flux but holes keep reappearing. Am i wasting my time trying to braze steel & copper ? or is there another fix. Replacing the accumalator looks like a major pain.
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20-12-2010, 06:40 PM #2
Re: Brazing copper to steel accumalator ??
Clean the area to brazed really good, make sure no pressure inside, use 40% silver rods, don't over heat the steel part, it should hardly be orange , it should go nice and easy.
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20-12-2010, 06:48 PM #3
Re: Brazing copper to steel accumalator ??
If you are really struggling you can pull a slight vac on the unit but be aware that this will pull air into the system and will need a good deep vac pulling before you recharge
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20-12-2010, 07:39 PM #4
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20-12-2010, 07:48 PM #5
Re: Brazing copper to steel accumalator ??
Thanks all, thats helpful. i was using 5% silver rods today.
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20-12-2010, 10:52 PM #6
Re: Brazing copper to steel accumalator ??
File out the pin holes to remove the impurity and use 40% easiflo rod and flux.
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21-12-2010, 12:06 AM #7
Re: Brazing copper to steel accumalator ??
I normally start buy burning of the paint (not to much heat) wire wool the area, then wipe down with a damp cloth (water or a solvent) Nice and clean.
I do not on the first instance go directly for the penetration, I "tin" some solder around the area (like a polo) again do not apply to much heat to one area. I then built up the solder from the tinned area to the place of penetration. i find that this does help with the flux penetration and adds extra stenght to the whole joint. (PS I do lke a shoulder of solder as well)
Trick not a hot flame, but a bigger flame covering a greater area
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21-12-2010, 02:29 AM #8
Re: Brazing copper to steel accumalator ??
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21-12-2010, 06:21 AM #9
Re: Brazing copper to steel accumalator ??
As chemi said 40% rods and not to hot
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21-12-2010, 10:08 AM #10
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