Results 1 to 8 of 8
  1. #1
    Join Date
    Jun 2009
    Location
    North East England
    Age
    41
    Posts
    712
    Rep Power
    19

    Lennox chiller Re-wire



    Some technical help needed on this one folks
    i have a lennox wa370 water chiller on site using 6 copeland scroll compressors with tev's the control pcb's were destroyed by a dodgy tech so i have the task of rewiring the chiller using mechanical controlls as the parts from lennox are over priced and a too long of a lead time, also the client wants the chiller running asap regardless of cost.
    so far i have fitted a carel Ir32 control for the compressors and fan speed control for the fans with flow and hp-lp switches wired in series the chiller runs fine with regards to temperatures the problem i have is the control is constantly starting and stopping the compressors when they near setpoint i have tried various setting in the controls to prevent this diff dead bands etc so what i need to do is fit anti recycle timers having trawled the rs website i can't seem to find one suitable i need a 24v timer with a minimun of 15mins restar time if anyone can recomend a timer to use i would be very gratefull
    Thanks in advance



  2. #2
    Brian_UK's Avatar
    Brian_UK is offline Moderator I am starting to push the Mods: of RE Site Moderator : and general nice guy
    Join Date
    Mar 2001
    Location
    Dorset
    Age
    76
    Posts
    11,025
    Rep Power
    60

    Re: Lennox chiller Re-wire

    RS are the people you need but you can get an ON-DELAY timer from most good electrical wholesalers.

    You need function type 111, as here

    http://uk.rs-online.com/web/generalD...?id=info/timer

    Something like this ?

    http://uk.rs-online.com/web/search/s...duct&R=0214640
    Brian - Newton Abbot, Devon, UK
    Retired March 2015

  3. #3
    Join Date
    Jun 2009
    Location
    North East England
    Age
    41
    Posts
    712
    Rep Power
    19

    Re: Lennox chiller Re-wire

    cheers Brian i got some boyce control m1mft's they did the job chiller runs better now than it ever did with lennox controls

  4. #4
    Brian_UK's Avatar
    Brian_UK is offline Moderator I am starting to push the Mods: of RE Site Moderator : and general nice guy
    Join Date
    Mar 2001
    Location
    Dorset
    Age
    76
    Posts
    11,025
    Rep Power
    60

    Re: Lennox chiller Re-wire

    Well done, some decent job satisfaction in this one I expect.
    Brian - Newton Abbot, Devon, UK
    Retired March 2015

  5. #5
    Join Date
    Jan 2010
    Location
    Christchurch
    Age
    54
    Posts
    28
    Rep Power
    0

    Re: Lennox chiller Re-wire

    if you used the IR32 model carel it has multiple outputs, you can have minimum on and off times for each output. C8 is the minimum off time of the same output, C9 is the minimum on time of the same output, cheers Paul

  6. #6
    Join Date
    Jun 2009
    Location
    North East England
    Age
    41
    Posts
    712
    Rep Power
    19

    Re: Lennox chiller Re-wire

    Quote Originally Posted by Paul J View Post
    if you used the IR32 model carel it has multiple outputs, you can have minimum on and off times for each output. C8 is the minimum off time of the same output, C9 is the minimum on time of the same output, cheers Paul
    cheers paul i did try that but the control seemed erratic also the temperature sensor was not showing correctly turns out the control i bought 1r32 was superceeded 6 years ago and the one i have is faulty so i'm swapping it out for two, two stage controls

  7. #7
    Join Date
    Jan 2010
    Location
    Christchurch
    Age
    54
    Posts
    28
    Rep Power
    0

    Re: Lennox chiller Re-wire

    To explain the carels use this
    First two letters
    IR= Infra red programmable

    Second two numbers
    32= old series
    33= new series

    third letter
    V= 1 output
    W=2 outputs
    Z= 4 outputs

    Fourth number
    0=NTC temp input
    1=PT100 temp input
    2=Thermocouple input J/K
    3=4/20mA input

    So an IR32Z3 will take a 4/20mA input say from a pressure transducer and has 4 digital outputs for say start comp and 3 stages of loading
    cheers Paul

  8. #8
    Join Date
    Jun 2009
    Location
    North East England
    Age
    41
    Posts
    712
    Rep Power
    19

    Re: Lennox chiller Re-wire

    Thanks for the info paul i fitted two controlers to the unit it's been running nicely ever since (fingers crossed)

Similar Threads

  1. process chiller help
    By talon771 in forum Industrial
    Replies: 8
    Last Post: 12-01-2011, 08:42 PM
  2. Problems in r22 chiller design
    By umeshpradhan in forum Technical Discussions
    Replies: 9
    Last Post: 06-07-2010, 10:39 AM
  3. lennox chiller fault code
    By redroge in forum Trouble Shooting
    Replies: 1
    Last Post: 03-02-2010, 07:09 PM
  4. Absorption Chiller VS Mech. Chiller
    By Intern in forum Industrial
    Replies: 20
    Last Post: 30-05-2009, 08:31 AM
  5. Trane CVHE 450 R11 Centrifugal Chiller
    By albertjoseph in forum Air Conditioning
    Replies: 4
    Last Post: 06-10-2008, 03:23 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •