Minimal required R134a speed in suction line
Hi guys,
I have built an R134a based water chiller which should cool a water/methanol mixture, which in turn should cool the microprocessor in my PC. I am currently able to reach -17 degrees C under load, but I have the idea that the evaporator is not performing optimal.
Some more information:
- Compressor: Danfoss NL11F
- Condenser: an old steel R12 unit well capable of handling the load
- Capillary: 2.4 meters of 0.8mm ID copper tube
- Evaporator: 6.5 meters of 1/4" copper pipe wound in a spiral, submerged in the water/methanol mixture.
I suspect that the 6.5 meters of 1/4" piping submerged in liquid just gives too much pressure drop. With 100kPa pressure at the compressor's service line the liquid temperature does not go below -16 degrees C (R134a boils at -26 degrees C at that specific pressure). I also suspect that liquid refrigerant is blown through the evaporator before it has the chance to evaporate.
If I want to build a better evaporator, I need to know a few things:
- What must be the minimal speed of the (gaseous) refrigerant in the suction line to ensure sufficient oil return? I assume these values are different for both vertical and horizontal sections.
- For a total load of 200W, how large an evaporation surface (copper tubing) do I need? I understand that this depends on the allowable dT between liquid and boiling R134a, but are there guidelines? The lower the dT, the better.
- Any other considerations for the new evaporator? I plan on building a coaxial heat exchanger type of evaporator (a thin refrigerant line within a larger pipe where coolant flows along the line)
Re: improve h.e efficency
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The beauty of stuff like this is based in the KISS princpal.
Keep It Simple, Stupid!!!:cool:
how much has it cost you against just buying a faster mobo/cpu?
Ehm, the entire thing costed me around EUR 150 ($120 ??). This includes all parts and used silver solder (which IS expensive). I got most things for free.
So buying a faster processor is out of the question. Besides that, I don't think you can find a stock single processor PC which outruns mine. I am able to throw 400-500MHz above Athlon XP stock speed, or 1.5GHz above P4 stock speed, to give you some rough numbers.
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What happens in three years time when nanotube transistors give us cpu's running 30x faster? we'll be limited by hdd access speed then!!:p
Then I am able to run those nanotube transistor CPU's 40x faster :P
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try this... improve the effiency of the heat exchanger.
create a vortex in there. get a flat peice of copper about 20 mm long to fit inside the end of the 1/4" water inlet.
put a half twist into it, poke it into the water in, and tack it in place with the oxy. The volume of water coming in contact with the coil will be greatly increased. :cool:
Sounds OK. A good thing to do for my new coaxial heat exchanger if I cannot get a plate heat exchanger.
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hope this helps with ideas!! ( if only he would use his skills in persuit of cold beer :D )
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Oh, I did. put the bottle into the cold liquid and it is chilled in a minute or so :)
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You could use the compressor itself as a vacuum pump.
Is an R134a compressor able to pull a deep enough vacuum? And how long does it last as a vacuum pump? I am used to leaving the vacuum pump on the system for 24 hours.
Hmm, I have the old NL7F laying around somewhere. If it is suitable as a vacuum pump it would help a lot. Oxyacetylene torches can be found in more places than vacuum pumps.