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fridgy09
01-12-2009, 06:08 AM
small 404a bitzer unit running 3 deli cases, sucton pressure comes down to fast so unit short cycles. sight glass doesnt flash. changed dryer.. has eprs so have them set rigt but to keep temp have to run the unit to very low pressure with big diff on pressure control... any ideas would be appreciated...as unit still shirt cycles just not as bad.. thanks

desA
01-12-2009, 06:14 AM
Short of gas?
Evap fan/s operating?
Evap blocked/dirty - airside?
TXV dirty/blockage?

Gary
01-12-2009, 06:15 AM
Check the evaporators for airflow problems, fans, defrost, etc.

fridgy09
01-12-2009, 06:23 AM
all fan good coils clear, tx valve strainers clean. it does give signs of short of gas.. but liquid line sight glass stays full....

desA
01-12-2009, 06:27 AM
... it does give signs of short of gas.. but liquid line sight glass stays full....

Is there any reference to the original refrigerant charge for this system?

Are you anywhere near this?

Gary
01-12-2009, 06:33 AM
Any unloaders?

Gary
01-12-2009, 06:40 AM
Outdoor condenser? Condenser fan control? High side pressure set too low?

fridgy09
01-12-2009, 07:14 AM
im going back there tomorow. charge not stated. no unloader. high side pressure is about 240 fan comes on at 260psi doesnt come on very often and cuts out about 245... i think from memory..

fridgy09
01-12-2009, 07:15 AM
seems almost like the unit could be over size and it needs an unloader?

fridgy09
01-12-2009, 07:16 AM
yes sorry out side cond as well

Gary
01-12-2009, 07:35 AM
seems almost like the unit could be over size and it needs an unloader?

Does it maintain temps in the deli cases?

Does the pressure drop into vacuum?

Has the system functioned differently in the past?

Why do you believe this is a problem?

ramranga
01-12-2009, 08:54 AM
hi
im ram i want the know how can i charge the oil in screw comp. and also i wanna know wt is system of oil heat pump

fridgy09
01-12-2009, 09:12 AM
well yes the case temps are ok. no it doesnt drop in to a vacume. im not sure it may have operated like this for years... i just thinnk the compressor is cycling to much....

Gary
01-12-2009, 03:17 PM
It sounds to me like the system is operating properly, but the pressure control should be set lower to avoid short cycling.

If the pressure were dropping into vacuum I would recommend an unloader.

desA
01-12-2009, 03:31 PM
What if the refrigeration system were over-sized for the application? Would this not perhaps cause a fair deal of short-cycling?

Gary
01-12-2009, 03:46 PM
What if the refrigeration system were over-sized for the application? Would this not perhaps cause a fair deal of short-cycling?

The refrigeration system must be sized for heavy load on all 3 deli cases.

As the load reduces, the EPR's restrict flow in order to maintain high humidity conditions in the cases. This drops the downstream pressure, causing the suction pressure to be low, reflecting the actual collective heat load.

If the heat load in the cases drops enough, the compressor cycles.

As long as the pressure does not drop into vacuum and the compressor is not short cycling, then I would not be concerned.

If the pressure drops into vacuum, then it should have some form of unloading or false loading.

desA
01-12-2009, 04:01 PM
Thanks, Gary. Nice explanation.

fridgy09
08-12-2009, 10:28 AM
thanks gary

Steve Wright
08-12-2009, 04:54 PM
What is case number and bitzer number and how many times per hour is it cycling?

paddyaircon
08-12-2009, 08:14 PM
gary knows his onions- i had similar situation on 404a display chiller- i too was looking for a fault that wasnt there. one thing i have learned is that gauges are not the only way of seein whats happening in a system, but temps, loading and gut instinct all come in

cadwaladr
09-12-2009, 12:14 AM
are the cases fitted with there own controllers/mag valves?what is the ambient at condensor/temperature of the cases enviroment?

Peter_1
09-01-2010, 12:51 PM
....
As long as the pressure does not drop into vacuum and the compressor is not short cycling, then I would not be concerned.
Just stumbled over this thread Gary..only thing to be concerned of will be serious increase in SH and discharge temperatures.